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ISUZU 2. 00. 0 TROOPER WORKSHOP MANUAL Pdf Download. HOME SECTION TABLE OF CONTENTS Click GENERAL INFORMATION General Information Maintenance and Lubrication HEATING, VENTILATION AND AIR CONDITIONING WORKSHOP MANUAL HVAC Systems STEERING Power Assisted System TROOPER SUSPENSION Front Suspension (UX) Rear Suspension Wheel and Tire System DRIVELINE/AXLE Differential (Front) Differential (Rear) Driveline Control System (SHIFT ON THE FLY) Driveline Control System (TOD)The SRS system equipped vehicle can be identified efficient and reliable performance of service repairs. Use genuine Isuzu parts. How To Install Windows Xp On Imac G3 Computers on this page. Used cotter pins, plastic clips, gaskets, O–rings, oil 2. A–2 GENERAL INFORMATION Illustration Arrows Arrows are designed for specific purposes to aid your understanding of technical illustrations. Arrow Type Application Arrow Type Application D Ambient/Clean air flow Front of vehicle D Cool air flow D Gas other than ambient air Up Side D Hot air flow D Ambient air mixed.. GENERAL INFORMATION 0.

View and Download Isuzu Trooper 1999 workshop manual online. Trooper 1999. Trooper 1999 Automobile pdf manual download.

A–3 Identification Vehicle Identification Number (VIN) This is the legal identification of the vehicle. It can be easily seen through the windshield from outside the vehicle. RY0. 00. 02 F0. 0RY0. A–4 GENERAL INFORMATION Engine Serial Number Automatic : Stamped on the identification plate, located on the left side of the transmission above the mode The gasoline engine serial number is stamped on the left switch. RW0. 12 F0. 6RW0.

Transmission Serial Number.. GENERAL INFORMATION 0. A–5 Theft Prevention Standard The 1.

V. I. N. In addition its service parts will be marked with manufacturer’s trade mark, “R” mark and “DOT” mark. INDICATION Reference COMPONENT.. A–6 GENERAL INFORMATION Anti Theft Stamping/Label/Plate Location The stamping, label and plate locations are indicated by arrows in the illustration below. VIN plate locations for production. Stamping locations for service parts.

Engine 9. 01. RW1. Manual Transmission (AR–5) 9. RX0. 21.. GENERAL INFORMATION 0. A–7 Automatic Transmission (THM) 9. RW1. 97 Body 9. 01. RW1. 13 Legend (6) Fender (3) Engine Hood (7) Rear Quarfer Panel (4) Front Door (8) Front Bumper (5) Rear Door.. A–8 GENERAL INFORMATION Body 9.

RW1. 14 Legend (1. Back Door Right Side (9) Back Door Left Side (1. Rear Bumper.. GENERAL INFORMATION 0. A–9 Body Label Instructions Do not peel off the masking tape until completion of paint work when replacing these parts, as the tape is affixed on the label attached to service parts for body of the anti–theft component.

NOTE: Be sure to pull off the masking tape after paint work has been completed. A–1. 0 GENERAL INFORMATION Lifting Instructions CAUTION: D If a lifting device other than the original jack is used, it is most important that the device be applied only to the correct lifting points.

Raising the vehicle from any other point may result in serious damage. D When jacking or lifting a vehicle at the frame side rail or other prescribed lift points, be certain that lift pads do not contact the catalytic converter, brake pipes or.. GENERAL INFORMATION 0. A–1. 1 Lifting Point; Front Lifting Point; Rear D When using a floor jack, lift on the center of the skid D Position the floor jack at the center of the rear axle plate.

RS0. 01 4. 20. RS0. Supportable Point.. Dyson Vacuum Cleaner Manual Dc24. A–1. 2 GENERAL INFORMATION Supportable Point; Rear D Position the chassis stands at the bottom of the rear axle case. RS0. 01.. GENERAL INFORMATION 0. A–1. 3 Standard Bolts Torque Specifications The torque values given in the following table should be applied where a particular torque is not specified. Strength Class Strength Class Refined Non- Refined Bolt Identification Bolt Diameter Pitch (mm) M 6. X1. 0 4—8 (3—6) 5—1.

N. Brief explanations of the services listed in the preceding Retorque the camshaft bearing cap bolts before checking Maintenance Scheduled are presented below. MAINTENANCE AND LUBRICATION 0. B–6 Battery fluid level normal highway speeds means a wheel balancing is needed. Check tire pressure when the tires are “cold” Check fluid level in the battery. Maintain pressure as shown in the tire placard, which is Fluid Leak Check located on the driver’s door lock pillar. MAINTENANCE AND LUBRICATION 0.

B–7 crank. The starter should crank only when the clutch pedal is fully depressed. Accelerator Linkage Lubrication Lubricate the accelerator pedal fulcrum pin with chassis grease.

Steering and Suspension Inspection Inspect the front and rear suspension and steering system for damaged, loose or missing parts or signs of wear. MAINTENANCE AND LUBRICATION 0. B–8 Recommended Fluids and Lubricants USAGE FLUID/LUBRICANT Engine API SE, SF, SG, SH or ILSAC GF- 1 Engine oil (See oil chart on the following page for proper viscosity) Mixture of water and good quality ethylene glycol base Engine coolant type antifreeze. MAINTENANCE AND LUBRICATION 0. B–9 Lubricant Viscosity Chart Lubricants should be carefully selected according to the lubrication chart. It is also important to select viscosity of lubricants according to the ambient temperature by referring to the following table. Oil Viscosity Chart for Gasoline Engine 9.

RT0. 11.. MAINTENANCE AND LUBRICATION 0. B–1. 0 Oil Viscosity Chart for Manual Transmission and Transfer Case B0. RW0. 02 Oil Viscosity Chart for Front Axle B0. RW0. 03.. Three Bond 1. Three Bond Water Base Three Bond 1.

E Three Bond For Engine Repairs Three Bond 1. Three Bond Belco Bond 4 Isuzu Solvent For Engine Repairs Belco Bond 4. Isuzu Belco Bond 4. Isuzu LOCTITE 5. 15 Loctite Anaerobic.. MAINTENANCE AND LUBRICATION 0.

B–1. 2 Recommended Thread Locking Agents LOCTITE Type LOCTITE Color LOCTITE 2. Blue LOCTITE 2. 62 LOCTITE 2. Application Steps 1. Completely remove all lubricant and moisture from the bolts and the female- threaded surfaces of the parts to be joined. The surfaces must be perfectly dry. MAINTENANCE AND LUBRICATION 0.

B–1. 3 Maintenance Service Data Service Data and Specifications ENGINE Valve clearance (cold) Intake 0. Exhaust 0. 3 0. 0. Spark plug type K1.

PR- P1. 1/PK1. 6PR1. RC1. 0PYP4 Spark plug gap 1. CLUTCH Clutch pedal free play 5- 1.

BRAKE Brake pedal free play.. SECTION HEATING, VENTILATION AND AIR CONDITIONING (HVAC) 1. A–1 TROOPER HEATING, VENTILATION AND AIR CONDITIONING (HVAC) HVAC SYSTEMS CONTENTS Service Precaution ... A–3 Center Vent, Drive Side Vent and Associated Parts.. A–2 HEATING, VENTILATION AND AIR CONDITIONING (HVAC) Removal ... A–6. 0 Full Automatic Air Conditioner Parts Configuration .

When you replace a fastener, use ONLY the exact part number for that application. WARNING: THIS VEHICLE HAS A SUPPLEMENTAL ISUZU will call out those fasteners that require a RESTRAINT SYSTEM (SRS). REFER TO THE SRS replacement after removal. ISUZU will also call out.. A–4 HEATING, VENTILATION AND AIR CONDITIONING (HVAC) 8.

RS0. 04 Legend (8) Duct (1) Side Defroster Hose (9) Heater Unit (2) Vent Box (1. Rear Heater Duct (3) Upper Center Vent Box (1. Lap Vent Nozzle (4) Lower Center Vent Box (1. Vent Box (5) Blower Assembly (1. Side Defroster Hose (6) Control Lever Assembly.. HEATING, VENTILATION AND AIR CONDITIONING (HVAC) 1. A–5 Control Lever Assembly The vehicle has cable- type- control to control the mode The fan control is used to control the amount of air sent and temperature of the heater unit and the mode door for out by the resistor at four levels from “LOW”..

A–6 HEATING, VENTILATION AND AIR CONDITIONING (HVAC) Ventilation Set “AIR SOURCE SELECT LEVER” to “FRESH” The blower fan also serves to deliver fresh outside air to position and turn on the blower fan. Heating can be done the vehicle interior to assure adequate ventilation. Blower motor does not run or runs Refer to “FAN CONTROL LEVER improperly. Engine coolant temperature is low. Check engine coolant..

A–1. 0 HEATING, VENTILATION AND AIR CONDITIONING (HVAC) Fan Control Lever (Fan Switch) Diagnosis Current flows to the blower motor through the heater and For the inspection of the relays, switches and units in the A/C relay (B- 3. INDIVIDUAL INSPECTION”.. HEATING, VENTILATION AND AIR CONDITIONING (HVAC) 1.